Reasons a Hydraulic Press Machine Is Better Than a Mechanical Press
If a company is trying to decide between a hydraulic press as opposed to a mechanical one, it is difficult to determine which is the best investment. Each has its distinct advantages and disadvantages to take into consideration. Additionally, both are more suited for certain types of scenarios. However, when both options are viable in each project, there are numerous reasons why a hydraulic press is the superior choice.
One of the few circumstances in which a conventional mechanical press is the most effective choice is when it’s operating relatively flat parts that have minimal, easy-to-form demands. This is the sole situation that it can attain the highest speeds of production. The hydraulic press will not be able to achieve the same speed of cycling like a mechanical press, but it provides a greater degree of flexibility thanks to its adjustable stroke duration, the die space and pressure. This makes it an ideal option for parts that have complicated, deep shapes that require significant material flow. This makes it able to be utilized in a broader range of uses.
Another advantage of hydraulic equipment is that it comes with overload protection built in. For instance, an 100 ton hydraulic press won’t exceed 100 tons of force. That means that stampers do not have to be concerned about overloading their press, or even accidentally slamming the guy. When the price is at its maximum pressure, that’s all the pressure that will be. In addition, there is an emergency valve that is opened when the limit is reached to avoid any chance of overpressure.
A power press machine also has all-power throughout its entire stroke. A mechanical press can only attain fully-time-age at the lowest point of the stroke. This is why the use of a hydraulic presses is simpler because there is no need to be made to accommodate a smaller tonnage near the top of the stroke.
Overall flexibility is a further benefit the hydraulic press machine can provide. Press power is always in control, meaning it is able to be adjusted to meet specific needs. This is the case for ram force speed, speed, releases of the force as well as the length of time pressure is maintained. Work with lighter dyes could be achieved by reducing the pressure.
The main reason for choosing an hydraulic press machine instead of a mechanical press is the low initial investment as well as lower operating expenses. Hydraulic use a simple design that helps reduce your initial cost of investment. Because there are fewer moving parts can also lower cost of maintenance and operating. If you require any component to replace, they are generally less costly than replacing the same component on mechanical presses.